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Water Based Zircon Ceramic Coating

DESCRIPTION: ZirFlow 400 is a zircon/fused alumina water based coating designed for iron and steel castings. ZirFlow 400 can be applied by brushing, dipping, flow coating, or spraying. The rheological properties of ZirFlow 400 contribute to improved workability and consistency, thus providing improved surface finish and casting quality. Because of the excellent suspension of ZirFlow 400, minimal settling occurs which allows for easy redispersion. The coating is designed to be reduced with water at the customer's facility.

Solids Level:

Ship Parameters
Off White Slurry
78° - 82°
17.0 lbs – 18.5 lbs /gallon
73% - 78%

Zahn 4 Viscosity:
70° - 80°
12-16 seconds

Brush/Swab Spray
Baume': 74° - 78° 74° - 78°

General properties, not specifications


ZirFlow 400 should be mixed with a pneumatic or an electric mixer. Material must be mixed thoroughly in its container before diluting. ZirFlow 400 is designed to be diluted by the customer to its proper specification according to the application. ZirFlow 400 must be torch or oven dried prior to casting.

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While the information is presented in good faith and believed to be accurate, FCI does not guarantee satisfact results from reliance upon such information and disclaims all liability for any loss or damage arising out of its use; and MAKES NO EXPRESS OR IMPLIED PRESENTATION OR WARRANTY AS TO THE FITNESS, MERCHANTABILITY OR ANY OTHER MATTER WITH RESPECT TO THE PRODUCTS OR PROCESSES referred to herein. Nothing herein is to be construed as a recommendation to use any product or process in conflict with any patent.
Southeastern Foundry Products & Foundry Coatings, Inc. • 42 Longview Circle • Alabaster, AL 35007
Tel: (205) 620-0146 • Fax: (205) 620-6107 • E-mail: